Apr 23, 2024  
Course/Program Inventory 
    
Course/Program Inventory

WEL 1030 - Cutting Processes



Clock Hours: 30

Delivery Mode
on-ground

Course Description:
The goal of this course is to gain knowledge of cutting theory and practices of Oxy-Fuel and handheld Plasma-Arc cutting. This is accomplished through related bookwork, hands-on instruction and work based competencies. 

Student Learning Outcomes:
Students will be able to demonstrate knowledge of:

  • Describe the use of Oxy-Fuel cutting processes
  • Discuss the materials that can effectively be cut with Oxy-Fuel processes
  • Describe proper eyewear for Oxy-Fuel cutting processes 
  • Using a chart, select the proper size cutting torch tip for a given application 
  • Demonstrate how to properly set up a cutting torch
  • Demonstrate the proper method of cleaning a cutting torch tip
  • Demonstrate how to safely light and adjust an Oxy-fuel cutting torch flame
  • Explain what actions should be taken to ensure a smooth cut is made, using the Oxy-Fuel process
  • Describe how to accurately perform a straight line cut
  • Demonstrate how to correctly set working gas pressure on the regulators 
  • Explain the process of cutting, and the role of the gas mixture in producing the necessary heat to displace the metal
  • Explain how examining the cut surface can help troubleshoot issues with incorrect preheat, cutting speeds and oxygen pressure
  • Evaluate the results of preheat, speed and pressure after making a cut
  • Describe soft slag and hard slag and the causes for both
  • Describe how a fence or guide can be used to perform more accurate cutting
  • Demonstrate a straight cut in a flat position in various material thicknesses
  • Demonstrate how to perform a hole perforation and cutting circles/shapes
  • Describe methods of controlling heat distortion 
  • Demonstrate a straight line cut in the vertical and overhead positions 
  • Describe plasma arc cutting and how it works
  • Explain the setup of a plasma torch
  • List the advantages of plasma arc cutting compared to oxy-flame cutting
  • Demonstrate cutting a straight cut using a hand held plasma torch, repeat for circles and shapes, with and with a guide/fence.