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Apr 24, 2024
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CRT 2030 - Structure Analysis & Damage Repair
Clock Hours: 207
Delivery Mode on-ground
Prerequisites: CRT 1010 - Safety
CRT 1030 - Non-Struct Analys & DmgeRepair
CRT 2010 - Adv NonStruct Anlys&DmgeRepair
Course Description: This course is designed to train students in the structural components and designs of automobiles and how they are welded together and removed. Including Stationary Glass, Unibody Damage, Setup & Measure and Repair procedures to be proficient upon entering the workforce.
Student Learning Outcomes: Course Competencies: Students will be able to demonstrate knowledge of:
A. Unibody and Unitized Structure Inspection, Measurement, and Repair
- Analyze and identify misaligned or damaged steering, suspension, and powertrain mounting points that can cause vibration, steering, and chassis alignment problems. HP-G
- Align or replace misaligned or damaged steering, suspension, and powertrain mounting points that can cause vibration, steering and chassis alignment problems. HP-G
- Measure and diagnose unibody damage using a metric tape measure and tram gauge. HP-I
- Measure and diagnose unibody vehicles using a dedicated (fixture) measuring system. HP-G
- Diagnose and measure unibody vehicles using a three-dimensional measuring system (mechanical, electronic, and laser, etc.). HP-G
- Determine the extent of the direct and indirect damage and the direction of impact; plan and document the methods and sequence of repair. HP-I
- Attach anchoring devices to vehicle; remove or reposition components as necessary. HP-G
- Straighten and align roof rails/headers and roof panels. HP-G
- Straighten and align rocker panels and pillars. HP-G
- Straighten and align vehicle openings and floor pans. HP-G
- Straighten and align quarter panels, wheelhouse assemblies, and rear body sections (including rails and suspension/powertrain mounting points). HP-G
- Straighten and align front-end sections (aprons, strut towers, upper and lower rails, steering, and suspension/power train mounting points, etc.). HP-G
- Determine structural repair component or replacement recommendations. HP-G
- Identify proper cold stress relief methods. HP-I
- Determine sectioning procedures of a steel body structure. HP-I
- Remove and replace damaged structural components. HP-G
- Determine the extent of damage to aluminum structural components; repair, weld, or replace. HP-G
- Analyze and identify crush/collapse zones. HP-I
B. Stationary Glass
- Identify considerations for removal, handling, one time use parts, and installation of advanced glass systems (comfort and safety features) HP-G
- Remove and reinstall or replace modular glass using recommended materials. HP-G
- Check for water leaks, dust leaks, and wind noise. HP-G
- Identify considerations for pre-scan, post-scan, and recalibration procedures. HP-G
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