IMT 2010 - Motor Control Fluid Power & Mechanical Systems

Upon successful completion of this course, students will:

1. Describe the various devices that are called Rotating Machinery.
2. Describe speed, torque, counter electromotive force, CEMF, loads. Power and efficiency in rotating machinery.
3. Describe the operation of DC motors and generators.
4. Describe the operation and characteristics of stepper motors.
5. Describe methods of protecting against electrical shock.
6. Describe personal protective equipment.
7. Explain the importance of grounding and bonding.
8. Describe proper lockout and tag-out procedures.
9. Discuss motor symbols, abbreviations, and ladder diagrams.
10. Describe the differences between wiring, single line and block diagrams.
11. Describe the different type of motor terminal connections.
12. Describe motor nameplate information and terminology.
13. Describe magnetic and manual starters.
14. Recognize how fluids systems function and explain the variables that affect them.
15. Recognize how to prevent accidental injury and equipment damage when working with fluid power systems.
16. Understand the functions of hydraulic system components and how each part contributes to the success of the hydraulic system.
17. Identify the components that affect each step of a pneumatic system.
18. Identify the types of fluid conductors and their specific advantages and disadvantages within a fluid system.
19. Identify the types of fittings used in a pneumatic system and how proper selection of a fitting will provide optimal efficiency within a system.
20. Understand the benefits of a preventive maintenance approach for fluid systems.
21. Understand the power variables which allow hydraulic system operators to predict the performance of a system and select compatible components.
22. Understand hydraulic pumps and pump ratings, such as flow capacity, pressure, and efficiency.
23. Understand how to evaluate and select the most appropriate and efficient components to power a pneumatic system.
24. Identify the different types of compressors that compress air and the power sources that compressors use to perform work.
25. Understand the main types of hydraulic control valves and their various functions. Users will also be able to identify schematic symbols for common control valves.
26. Understand how to read a basic schematic diagram and how to relate a schematic diagram to a hydraulic circuit.
27. Understand how to evaluate and select the most appropriate components to control pressurized air flow in a pneumatic system.
28. Understand basic design principles in a pneumatic circuit schematic and be able to recognize the symbols of basic circuit components.
29. Understand how actuators help fluid system operators handle the day-to-day operations of a fluid system.
30. Understand fluid power systems, including hydraulic and pneumatic components.
31. Understand the types of hydraulic fluid and the properties that make them ideal for certain applications.
32. Understand contamination, hydraulic filters, and fluid maintenance.
33. Perform mathematical calculations used to size fluid components in the design phase of circuit creation.
34. Understand that simple machines, such as the lever, incline planed, and wheel, are the building blocks of even the most complex mechanical systems.
35. Be able to distinguish between contact and non-contact forces, linear and rotary motion, speed and velocity, and scalar and vector quantities.
36. Be able to accurately select bearings and take the measures necessary to ensure optimal bearing life.
37. Apply the principles of removing and mounting plain and rolling element bearings.
38. Troubleshoot common reasons for bearing failure.
39. Identify common industrial couplings.
40. Apply the principles of straight edge, feeler gauge, and dial indicator alignment techniques.
41. Describe three methods of shaft alignment.
42. Identify the different spring types, their limitations and uses, and safe practices to follow for maintenance and installation.
43. Be able to select appropriate belt drives and perform the maintenance necessary to ensure optimal belt drive life.
44. Identify common friction and positive industrial drives.
45. Identify different gears, understand gear drive abilities, and possess the knowledge to safely operate gear systems.
46. Describe the basic involute design of gears, its purpose, and define necessary terms for gear specifications.
47. Recognize the operating conditions which may accelerate the normal wear or lead to the early failure of industrial gearing.
48. Recognize the common things that go wrong with gear reducers.
49. Understand the process of mechanical power transmission and describes the components used to transmit mechanical energy.
50. Describe different types of industrial lubricants and explains the importance of proper lubrication procedure.
51. Describe proper lubrication techniques for both oil and grease lubrication.
52. Describe the variables involved in mechanical power transmission and how they affect industrial processes.
53. Identify some common operating problems associated with centrifugal pumps that require seal maintenance.
54. Describe how to monitor pump pressure and apply the principles of calculating static head, pressure head and friction head.
55. Describe different types of clutches and brakes, the operating conditions in which they are used, and installation, maintenance, and safety concerns.
56. Recognize common operating problems associated with valves.
57. Recommend procedures for correcting common valve operating problems.
58. Become familiar with a system before it requires troubleshooting.
59. Identify the possible causes of the symptoms of malfunctioning equipment.