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Dec 22, 2024
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WEL 1055 - Basic Gas Metal Arc Welding
Clock Hours: 196
Delivery Mode on-ground
Course Description: The goal of this course is the introduction of Gas Metal Arc Welding related theory and practices for the joining of carbon steel plate. Fillet and groove welds are performed in the Flat and Horizontal positions, using various electrodes and graded by AWS D1.1 criteria for visual testing.
Student Learning Outcomes: The goal of this course is the introduction of Gas Metal Arc Welding related theory and practices for the joining of carbon steel plate. Fillet and groove welds are performed in the Flat and Horizontal positions, using various electrodes and graded by AWS D1.1 criteria for visual testing.
Student Learning Outcomes:
Students will be able to demonstrate knowledge of:
- Identify the modes of GMAW transfer, including short-circuiting transfer, axial-spray transfer and globular transfer
- Describe the advantages of pulse-arc waveforms for controlled heat and penetration applications
- Identify the common shielding gases and gas mixtures and the reasons for the matching gas mixtures to the transfer mode being performed
- Identify and select the proper size and class of GMAW filler wire for a given application
- Explain how wire-feed rates are measured and the effects of wire-feed rates on weld deposition rates and how Voltage/Wire-feed rates determine welding amperage of CV power sources
- Describe the term stringer-bead and weave-bead and the defining characteristics of both
- Demonstrate how to perform a stringer bead on plate steel using short-circuiting transfer
- Describe the term “dig and fill”, and the variations of dig and fill weld puddle
- Describe how manipulating the molten weld puddle can effect penetration, heat control and weld bead aesthetics
- Demonstrate how to perform a “dig and fill” manipulated weld bead on plate steel using short circuiting transfer
- Demonstrate how to perform single pass fillet welds on lap-joints and Tee-joints in the 1F and 2F positions using short-circuiting transfer
- Demonstrate how to perform multi-pass fillet welds on Tee-joints on the 2F position using short-circuiting transfer
- Demonstrate how to perform open-root, square groove butt joints in the 1G and 2G positons using short-circuiting transfer
- Demonstrate how to prepare a beveled surface on plate steel coupons
- Demonstrate how to properly set-up and tack weld a single Vee, butt-joint coupon with backing
- Demonstrate how to perform a multi-pass weld on a single Vee, Butt-joint coupon with backing
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