CRT 2031 - Structural Analysis & Damage Repair

CRT 1030 NON-STRUCTURAL ANALYSIS AND DAMAGE REPAIR

CRT 1040 WELDING, CUTTING, AND JOINING 

Industry Certifications I-CAR Platinum Non-Structural Analysis and Damage Repair, ASE B4 Structural Analysis and Damage Repair

Course Description:

This course is designed to train students in automobiles’ structural components and designs and how they are welded together and removed, including Stationary Glass, Frame Damage, Setup & Measure and Repair procedures to be proficient upon entering the workforce.

Student Learning Outcomes:

1. Frame Inspection and Repair

• Measure and diagnose structural damage using a metric tape measure and a tram gauge. HP-I
• Properly clam/anchor vehicle to a frame bench/rack. HP-G
• Analyze, straighten and align mash (collapse) damage. HP-G
• Analyze, straighten and align sag damage. HP-G
• Analyze, straighten and align side sway damage. HP-G
• Analyze, straighten and align twist damage. HP-G
• Analyze, straighten and align diamond frame damage. HP-G
• Remove and replace damaged structural components. HP-G
• Remove and replace protective coatings; restore corrosion protection to repaired or replaced frame areas and anchoring locations. HP-G
• Analyze and identify misaligned or damaged steering, suspension, and powertrain mounting points and components. HP-G
• Align or replace misaligned or damaged steering, suspension, and powertrain mounting points and components. HP-G
• Identify heat limitations and monitoring procedures for structural components. HP-G
• Demonstrate an understanding of structural foam applications. HP-G
• Measure and diagnose structural damage using a three-dimensional measuring system (mechanical, electronic, laser), etc. HP-G
• Determine the extent of the direct and indirect damage and the direction of impact; document the methods and sequence of repair. HP-
• Analyze and identify crush/collapse zones. HP-I
• Follow manufacturers’ guidelines when applying heat to structural components during repair. HP-G 

B. Unibody and Unitized Structure Inspection, Measurement, and Repair

• Analyze and identify misaligned or damaged steering, suspension, and powertrain mounting points that can cause vibration, steering, and chassis alignment problems. HP- G
• Align or replace misaligned or damaged steering, suspension, and powertrain mounting points that can cause vibration, steering and chassis alignment problems. HP-G
• Measure and diagnose unibody damage using a metric tape measure an tram gauge. HP- I
• Measure and diagnose unibody vehicles using a dedicated/universal (fixture) measuring system. HP-G
• Diagnose and measure unibody vehicles using a three-dimensional measure system (mechanical, electronic, laser, etc.). HP-G
• Determine the extent of the direct and indirect damage and the direction of impact; plan and document the methods and sequence of repair. HP-I
• Attach anchoring devices to vehicle; remove or reposition components as necessary. HP- G
• Straighten and align roof rails/headers and roof panels. HP-G
• Straighten and align rocker panels and pillars. HP-G
• Straighten and align vehicle openings and floor pans. HP-G
• Straighten and align quarter panels, wheelhouse assemblies, and rear body sections (including rails and suspension/powertrain mounting points). HP-G
• Straighten and align front-end sections (aprons, strut towers, upper and lower rails, steering, and suspension/power train mounting points. etc.). HP-G
• Determine structural repair components or replacement recommendations. HP-G
• Identify proper cold stress relief methods. HP-I
• Determine sectioning procedures of a steel body structure. HP-I
• Remove and replace damaged structural components. HP-G
• Determine the extent of damage to aluminum structural components; repair, weld, or replace. HP-G
• Analyze and identify crush/collapse zones. HP-I
• Remove and replace protective coatings on anchoring locations/pinch welds. HP-G
• Follow manufacturer guidelines when applying heat to structural components during repair. HP-G

C. Stationary Glass

• Identify considerations for removal, handling, one time use parts, and installation of advanced glass systems (comfort and safety features). HP-G
• Remove and reinstall or replace modular glass using recommended materials, procedures, and curing times. HP-G
• Check for water leaks, dust leaks, and wind noise. HP-G
• Identify considerations for pre-scan, post-scan, and recalibration procedures. HP-G